Kia Optima: Installation
Parking Brake Shoe
| 1. |
Install the shoe hold down pin
(A) and spring (B) by pressing and rotating the spring.
|
| 2. |
Install the operating lever assembly
(D) and the upper return spring (C).
|
| 3. |
Install the adjuster assembly
(B) and the lower return spring (A).
|
| 4. |
Install the hub assembly and
the parking brake assembly, and then install mounting bolts (A).
|
| 5. |
Install the parking brake cable
(B), and then install the fixing clip (A).
|
| 6. |
Install the rear brake disc,
then adjust the rear brake shoe clearance.
| (1) |
Remove the plug from
the disc. |
| (2) |
Rotate the toothed wheel
of adjuster by a screw driver until the disc is not moving, and
then return it by 7~8 notches in the opposite direction. |
|
| 7. |
Install the brake caliper assembly.
(Refer to "Rear brake installation") |
| 8. |
Install the tire and wheel, after
installing the plug on the disc. |
| 9. |
If the parking brake shoe or
the brake disc are replaced a newly one, perform the brake shoe bed-in procedure.
| (1) |
Hand type - While operating
the parking brake pedal for 68.6N (7kgf, 15.4 lbf) effort, drive
the vehicle 500 meters (0.31 miles) at the speed of 60kph (37 mph).
Foot type - While operating the parking brake lever for 98N (10kgf,
22lbf) effort, drive the vehicle 500 meters (0.31 miles) at the
speed of 60kph (37 mph).
|
| (2) |
Repeat the above procedure
more than three times. |
| (3) |
Must be held on 30% uphill.
After adjusting parking brake, notice following matter;
|
1. |
Must
be free from troubles when the parking pedal is
operated at 686.5 N (70 kgf, 154 lbf). |
|
2. |
Check
that all parts move smoothly. |
|
3. |
The parking
brake indicator lamp must be on after the parking
pedal is worked and must be off after the pedal
is released. |
|
|
|
Parking Brake Lever [Hand Type]
| 1. |
Install the parking brake lever
assembly, then tighten the mounting bolts.
Tightening torque:19.6
~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)
|
|
| 2. |
Install the parking brake cable
(B) and then cable retainer (A).
|
| 3. |
Apply a coating of the specified
grease to each sliding parts (A) of the ratchet plate or the ratchet pawl.
Specified grease:Multi
purpose grease SAE J310, NLGI No.2
|
|
| 4. |
Install the parking brake cable
adjuster, then adjust the parking brake lever stroke by turning adjusting
nut (A).
Parking brake lever stroke:
4 clicks (Pull the lever with 20kgf)
|
|
After repairing the parking brake shoe, adjust the brake shoe clearance,
and then adjust the parking brake lever stroke. (Refer to "Parking
brake shoe installation") |
|
| 5. |
Release the parking brake lever
fully, and check that parking brakes do not drag when the rear wheels are
turned. Readjust if necessary. |
| 6. |
Make sure that the parking brakes
are fully applied when the parking brake lever is pulled up fully. |
| 7. |
Reconnect the connector of parking
brake switch.
|
Inspect the continuity of parking brake switch. |
When the brake lever is pulled:
continuityWhen the brake lever is released: no continuity
|
|
| 8. |
Install the floor console. (Refer
to Body group - "Floor console") |
Parking Brake Pedal [Foot type]
| 1. |
Install the parking brake cable. |
| 2. |
Install the shift lever assembly.
(Refer to the Automatic Transaxle group - shift lever) |
| 3. |
Install the floor console. (Refer
to the Body group - console) |
| 4. |
Install the holding clip (B)
and the cable adjusting nut(A) after fixing the parking brake cable.
|
| 5. |
Install the parking brake pedal,
and then install the parking brake pedal mounting bolts (A) and nuts (B).
Tightening torque:9.8 ~
14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)
|
|
| 6. |
Adjust the parking brake pedal
stroke by turning the adjusting nut (A).
| (1) |
Operate the parking brake
pedal through a full stroke over 3 times for setting the parking
cables.
|
| (2) |
Adjust the adjusting
nut (A) for parking brake pedal stroke 4~5notches when operating
effort is 196N(20kgf.44lb).
|
1. |
The parking
brake adjustment must be carried out after adjusting
the rear shoe. |
|
2. |
After
adjusting parking brake, notice following matter. |
|
1) |
Must
be free from clearance between adjusting nut and
pin. |
|
2) |
Check
securely that the brake is not dragging. |
|
|
|
| 7. |
Reconnect the parking brake switch
connector(A).
|
| 8. |
Install the junction box. (Refer
to the Body Electrical System group - Fuses and Relays) |
| 9. |
Install the reinforcing panel
and crash pad lower panel. (Refer to Body group - Crash pad) |
Parking Brake Pedal [Foot type]
1.
Turn ignition OFF and disconnect
the negative (-) battery cable.
2.
Remove the crash pad lower panel
and reinforcing panel. (Refer t ...
Parking Brake Shoe Clearance Adjustment
1.
Raise the vehicle, and make sure
it is securely supported.
2.
Remove the rear tire and wheel.
3.
Remove the plug ...
See also:
Inspection
1.
Ignition "ON"
2.
Using the scan tool.
3.
Emit intensive light toward photo
sensor using a lamp, and check the output voltage change.
...
Knock Sensor (KS). Schematic Diagrams
Circuit Diagram
...
Finish Maintenance Washing
To help protect your vehicle’s finish from rust and deterioration, wash it thoroughly
at least once a month with lukewarm or cold water.
Pay special attention to the removal of any accumulation of ...
Removal
Adjustment