Kia Optima: Installation
Parking Brake Shoe
| 1. |
Install the shoe hold down pin
(A) and spring (B) by pressing and rotating the spring.
|
| 2. |
Install the operating lever assembly
(D) and the upper return spring (C).
|
| 3. |
Install the adjuster assembly
(B) and the lower return spring (A).
|
| 4. |
Install the hub assembly and
the parking brake assembly, and then install mounting bolts (A).
|
| 5. |
Install the parking brake cable
(B), and then install the fixing clip (A).
|
| 6. |
Install the rear brake disc,
then adjust the rear brake shoe clearance.
| (1) |
Remove the plug from
the disc. |
| (2) |
Rotate the toothed wheel
of adjuster by a screw driver until the disc is not moving, and
then return it by 7~8 notches in the opposite direction. |
|
| 7. |
Install the brake caliper assembly.
(Refer to "Rear brake installation") |
| 8. |
Install the tire and wheel, after
installing the plug on the disc. |
| 9. |
If the parking brake shoe or
the brake disc are replaced a newly one, perform the brake shoe bed-in procedure.
| (1) |
Hand type - While operating
the parking brake pedal for 68.6N (7kgf, 15.4 lbf) effort, drive
the vehicle 500 meters (0.31 miles) at the speed of 60kph (37 mph).
Foot type - While operating the parking brake lever for 98N (10kgf,
22lbf) effort, drive the vehicle 500 meters (0.31 miles) at the
speed of 60kph (37 mph).
|
| (2) |
Repeat the above procedure
more than three times. |
| (3) |
Must be held on 30% uphill.
After adjusting parking brake, notice following matter;
|
1. |
Must
be free from troubles when the parking pedal is
operated at 686.5 N (70 kgf, 154 lbf). |
|
2. |
Check
that all parts move smoothly. |
|
3. |
The parking
brake indicator lamp must be on after the parking
pedal is worked and must be off after the pedal
is released. |
|
|
|
Parking Brake Lever [Hand Type]
| 1. |
Install the parking brake lever
assembly, then tighten the mounting bolts.
Tightening torque:19.6
~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)
|
|
| 2. |
Install the parking brake cable
(B) and then cable retainer (A).
|
| 3. |
Apply a coating of the specified
grease to each sliding parts (A) of the ratchet plate or the ratchet pawl.
Specified grease:Multi
purpose grease SAE J310, NLGI No.2
|
|
| 4. |
Install the parking brake cable
adjuster, then adjust the parking brake lever stroke by turning adjusting
nut (A).
Parking brake lever stroke:
4 clicks (Pull the lever with 20kgf)
|
|
After repairing the parking brake shoe, adjust the brake shoe clearance,
and then adjust the parking brake lever stroke. (Refer to "Parking
brake shoe installation") |
|
| 5. |
Release the parking brake lever
fully, and check that parking brakes do not drag when the rear wheels are
turned. Readjust if necessary. |
| 6. |
Make sure that the parking brakes
are fully applied when the parking brake lever is pulled up fully. |
| 7. |
Reconnect the connector of parking
brake switch.
|
Inspect the continuity of parking brake switch. |
When the brake lever is pulled:
continuityWhen the brake lever is released: no continuity
|
|
| 8. |
Install the floor console. (Refer
to Body group - "Floor console") |
Parking Brake Pedal [Foot type]
| 1. |
Install the parking brake cable. |
| 2. |
Install the shift lever assembly.
(Refer to the Automatic Transaxle group - shift lever) |
| 3. |
Install the floor console. (Refer
to the Body group - console) |
| 4. |
Install the holding clip (B)
and the cable adjusting nut(A) after fixing the parking brake cable.
|
| 5. |
Install the parking brake pedal,
and then install the parking brake pedal mounting bolts (A) and nuts (B).
Tightening torque:9.8 ~
14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)
|
|
| 6. |
Adjust the parking brake pedal
stroke by turning the adjusting nut (A).
| (1) |
Operate the parking brake
pedal through a full stroke over 3 times for setting the parking
cables.
|
| (2) |
Adjust the adjusting
nut (A) for parking brake pedal stroke 4~5notches when operating
effort is 196N(20kgf.44lb).
|
1. |
The parking
brake adjustment must be carried out after adjusting
the rear shoe. |
|
2. |
After
adjusting parking brake, notice following matter. |
|
1) |
Must
be free from clearance between adjusting nut and
pin. |
|
2) |
Check
securely that the brake is not dragging. |
|
|
|
| 7. |
Reconnect the parking brake switch
connector(A).
|
| 8. |
Install the junction box. (Refer
to the Body Electrical System group - Fuses and Relays) |
| 9. |
Install the reinforcing panel
and crash pad lower panel. (Refer to Body group - Crash pad) |
Parking Brake Pedal [Foot type]
1.
Turn ignition OFF and disconnect
the negative (-) battery cable.
2.
Remove the crash pad lower panel
and reinforcing panel. (Refer t ...
Parking Brake Shoe Clearance Adjustment
1.
Raise the vehicle, and make sure
it is securely supported.
2.
Remove the rear tire and wheel.
3.
Remove the plug ...
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